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Burner pipes are used to convey and introduce fuels into the pyroprocess. Fuel is conveyed pneumatically through the inside of the burner pipe and blown into the kiln, where it ignites, providing the necessary heat for the process.

The process environment is subject to thermal shock (the result of a sudden loss of flame), alkali attack (alkali from the fuels), and severe abrasion (from dust-laden air entering the kiln from the cooler). Burner pipes are typically “zoned” with a higher-quality refractory material at the flame end, and the balance of the burner body has a standard low-cement castable. HarbisonWalker International’s ULTRA-GREEN® SR and THOR® AZS products are used for the tip, and NARCON® 65 CASTABLE is for the burner body.

Products
Burner Pipes

Product SDS
‘SAIRBOND A dry, air-setting, fireclay mortar
‘SAIRSET A wet, air-setting, fireclay mortar
ARK-70 A 70% alumina, alkali resistant brick English
CORAL® BP A burned, phosphate bonded 80% alumina brick
D-CAST® 85TMCC CASTABLE An ultra-low cement, high alumina castable English
H-W PERIBOND A high magnesia content, air settign mortar English
KALA® A 50% alumina brick
KAST-O-LITE® 20-45 G PLUS A 2000°F rated lightweight gunning mix
KAST-O-LITE® 22 G PLUS A 2200°F rated lightweight gunning mix English
KAST-O-LITE® 22 PLUS A 2200°F rated lightweight castable
KAST-O-LITE® 26 LI G ON-LINE® A 2600°F rated lightweight gunning mix
KAST-O-LITE® 26 LI PLUS A 2600°F rated lightweight castable
KAST-O-LITE® 30 LI G PLUS A 3000oF rated lightweight gunning mix English
KRUZITE®-70 A 70% alumina brick English
KX-99®-BF A high fired, super duty fireclay brick English
MAGNEL® RS A magnesia spinel, burned brick English
MAGNEL® ULTRA A magnesia spinel, burned brick English
MAGNEL® ULTRA AF A magnesia spinel, burned brick English
NARCON® 65 CASTABLE A 65% alumina, low-cement castable English
NO. 36 REFRACTORY CEMENT A wet, air setting, high alumina mortar
ON-LINE® THOR® AZS Rapid Turn-Around, Zirconia-Mullite, Low-Cement Castable English
PLASTECH® 70P STD A 70% alumina, phosphate bonded plastic refractory English
PLASTECH® 85P STD An 85% alumina, phosphate bonded plastic refractory
SATANITE A dry, heat-setting, high alumina mortar
SHOT-TECH® 45 LI A fireclay based, low-cement shotcrete mix
SHOT-TECH® 57A An andalusite containing, low-cement shotcrete English
SHOT-TECH® 60 A 60% alumina, low-cement shotcrete mix English
SHOT-TECH® 60Z A high alumina, low-cement, zirconia containing shotcrete mix English
THOR® 30 ADTECH® A 30% silicon carbide, low cement castable
THOR® 30 G ADTECH® A 30% silicon carbide, low cement gunning mix English
THOR® 60 ADTECH® A 60% silicon carbide, low cement gunning mix English
THOR® AZS-NR ADTECH® A pumpable, low-moisture, zirconia mullite castable English
THOR® AZS-PT ADTECH® A 14% zirconia, pumpable, low moisture castable English
THOR® AZSP PLUS A 24% Zirconia, pumpable, low moisture castable English
TUFSHOT® LI PLUS A fireclay based, conventional-cement, low iron gunning mix
UFALA® A 60% alumina brick shape English
ULTRA-GREEN® SR An 86% alumina, ultra-low cement castable English
VERSAFLOW® 45 PLUS A fireclay based, low-cement castable English
VERSAFLOW® 55/AR ADTECH® A 55% alumina, low-cement castable
VERSAFLOW® 60 PLUS A 60% alumina, low cement castable
VERSAFLOW® 70 PLUS A 70% alumina, low-cement castable
VERSAFLOW® 80 C PLUS An 80% alumina, coarse aggregate, low-cement castable
VERSAGUN® 60 ADTECH® A 60% alumina, low cement gunning mix
VERSAGUN® 60 Z ADTECH® A high alumina, zirconia containing, low-cement gunning mix
VERSAGUN® 70 ADTECH® A 70% alumina, low cement gunning mix English
VERSAGUN® ABR PLUS A 60% alumina, low-cement gunning mix designed for abrasion resistance English

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