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In the ironmaking process, the blast furnace or direct-reduced iron (DRI) plant will typically use iron ore pellets, which are created when iron ore fines are agglomerated and heated using a rotary kiln. Many producers use a traveling grate and rotary kiln to heat the pellets to temperatures as high as 800°C to 900°C in the preheat zone and as high as 1200°C to 1300°C in the burning zone of the kiln. These are typically fed to a blast furnace or DRI plant as part of the process to make iron and steel.

The rotary kiln is typically lined with rotary kiln brick like KRUZITE®-70 or ALADIN® 80 and maintained using monolithic refractories. There are coolers associated with the kiln for cooling the pellets before transport to a loadout facility. Monolithic refractories like VERSAFLOW® 70 PLUS and GREENGUN®-85 P PLUS are used to maintain these areas.

KRUZITE®-70 is a 70 percent alumina brick with excellent spalling resistance and hot load strength. ALADIN® 80 has good strengths and thermal-shock resistance and the lowest porosity of any brick in this class. These features provide for excellent service in the burning zones of the taconite kilns. Monolithics such as VERSAFLOW® 70 PLUS are used where abrasion resistance and high hot strengths are needed in the coolers and other areas for maintenance. GREENGUN®-85 P PLUS is used for its high hot strengths and abrasion resistance and is especially good in areas where you need high resistance to thermal cycling.

Products
Iron Ore/Taconite

Product SDS
‘SAIRSET A wet, air-setting, fireclay mortar
ALADIN® 80 An 80% alumina brick
CLIPPER® DP A super duty fireclay brick
EMPIRE® DP A high duty firebrick
GREENGUN®-85 P PLUS An 85% alumina, phosphate bonded gunning plastic English
GREENPATCH-421 A 53% alumina, wet, air setting thick patching mortar
GREENTHERM 23 LI A 2300°F rated insulating firebrick
GREENTHERM 26 LI A 2600°F rated insulating firebrick
GREENTHERM 30 LI A 3000°F rated insulated firebrick
INSBLOK®-19 A 1900 F rated mineral wool block
INSWOOL® CSW HP MODULE A folded, pre-weld, 2300°F rated ceramic fiber module English
INSWOOL® CSW HTZ MODULE A folded, pre-weld, 2600°F rated ceramic fiber module English
INSWOOL®-HP BLANKET 8# A 2300°F rated, alumina silica ceramic fiber blanket
INSWOOL®-HTZ BLANKET 8# A 2600°F rated, alumina silica zirconia ceramic fiber blanket
KAST-O-LITE® 22 PLUS A 2200°F rated lightweight castable
KORUNDAL XD® A 90% alumina, mullite bonded brick with low porosity
KORUNDAL® LW A high purity, mullite bonded, bubble alumina insulating brick English
KRUZITE®-70 A 70% alumina brick
KS-4V GR PLUS A fireclay based, conventional cement gunning mix
KS-4V PLUS A fireclay based, conventional cement castable
MC-25® PLUS A fireclay based, conventional cement castable with coarse aggregate
MIZZOU® CASTABLE PLUS A 3000°F rated high alumina castable
SUPER HYBOND® PLUS A high-strength, air-setting, super-duty, plastic refractory
TUFLINE® LW A lightweight insulating refractory brick which displays excellent refractoriness for an insulating material.
UFALA® A 60% alumina brick shape English
ULTRA-EXPRESS® 70 A 70% alumina, free flowing, ultra-low cement castable
ULTRA-EXPRESS® 80 An 80% alumina, free flowing, ultra-low cement castable English
VERSAFLOW® 45 C PLUS A coarse, fireclay-based, low-cement castable for high-abrasion environments
VERSAFLOW® 55/AR C PLUS A 55% alumina, coarse aggregate, low-cement castable English
VERSAFLOW® 60 PLUS A 60% alumina, low cement castable
VERSAFLOW® 70 C PLUS A 70% alumina, coarse aggregate, low-cement castable English
VERSAFLOW® 80 C PLUS An 80% alumina, coarse aggregate, low-cement castable

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