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Refractory-lined circulating fluidized bed reactors operating at 1900°F will generate heat, steam, and electric power to run ethanol plants. Cookers heat an aqueous mash of corn and other grain additives with enzymes to reduce bacteria levels prior to the start of fermentation to ultimately create an alcohol hydrocarbon called ethanol. These cookers are heated by the steam from boilers using the heat from refractory-lined circulating fluidized bed reactors.

ON-LINE® 60G AR, a dense, dry gunning mix for circulating fluidized bed reactor linings, offers exceptional resistance to alkali attack during reactor operation. A high placement speed of 300 pounds per minute will help minimize unit downtime during a plant maintenance outage.

HPV® 110 GUN MIX is a dense, dry gunning mix for circulating fluidized bed reactors. It offers exceptional abrasion resistance together with a lower shell temperature due to its moderate density of 110 pounds per cubic foot.

KALA®, a dense, 50 percent alumina fireclay brick for circulating fluidized bed reactor refractory linings, will resist the 1900°F operating temperature, alkali attack from process chemistries, and hot abrasion. KALA® brick linings are more tolerant of radical changes in weather conditions during installation. We produce hundreds of different brick shapes at multiple production sites to meet your changing needs.

Products
Ethanol Plants

Product SDS
ARCO® 60 HS A high fired, 60% alumina brick English
AUREX® 75 SR An alumina-chrome brick with 75% chrome, designed for thermal shock resistance English
CLIPPER® DP A super duty fireclay brick
EMPIRE® DP A high duty firebrick
GREENCAST®-94 F PLUS A 94% alumina, low silica castable
GREENCAST®-94 GR PLUS A 94% alumina, low silica gunning mix English
GREENCAST®-94 PLUS A 94% alumina, low silica castable
GREENTHERM 23 LI A 2300°F rated insulating firebrick
GREENTHERM 28 LI A 2800°F rated insulating firebrick
H-W CORUNDUM A high purity, 99% alumina brick English
H-W CORUNDUM/C A 99% alumina fired shape English
HPV® 110 GUN MIX A 110lb/ft3, abrasion resistant gunning castable English
INSWOOL®-HP BLANKET 8# A 2300°F rated, alumina silica ceramic fiber blanket
KALA® A 50% alumina brick
KAST-O-LITE® 23 LI PLUS A 2300°F rated lightweight gunning mix
KORUNDAL XD® A 90% alumina, mullite bonded brick with low porosity
KRUZITE®-70 A 70% alumina brick English
KX-99® A high fired, super duty fireclay brick
KX-99®-BF A high fired, super duty fireclay brick English
MC-25® PLUS A fireclay based, conventional cement castable with coarse aggregate
RUBY® SR An alumina-chrome brick with 10% chrome, designed for thermal shock resistance English
TUFLINE® 98 DM A 98% alumina brick designed for thermal shock resistance English
UFALA® A 60% alumina brick shape English
ULTRA-EXPRESS® 70 A 70% alumina, free flowing, ultra-low cement castable English
VERSAFLOW® 45 PLUS A fireclay based, low-cement castable English
VERSAFLOW® 70 PLUS A 70% alumina, low-cement castable
VERSAFLOW® 70/CU ADTECH® A 70% alumina, low-cement castable
VERSAGUN® ABR PLUS A 60% alumina, low-cement gunning mix designed for abrasion resistance English
VISIL® A vitreous silica brick

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