Industrial boilers are used in a wide range of industries for generating steam or heat for factories, hospitals, laundry, food-processing plants, paper plants, and many others. A deteriorated refractory (for example, spalling lining decay or cracking) can result in a loss of boiler efficiency, causing hot spots on the casing or outer shell of the furnace.

Refractory brick and tile in fireclay compositions such as EMPIRE® DP and CLIPPER® DP and SAIRSET® mortar, patching refractories and plasters (SUPER HYBOND® and GREENPATCH-421), and castables are used in the construction and maintenance of the boilers. CLIPPER® DP super-duty fireclay bricks have good strengths and are used in areas where there are moderate temperatures. Monolithic refractories are used for their super-duty fireclay and have excellent adhesion properties and low shrinkage. Patching maintenance with GREENPATCH-421 provides a product with chemistries that match the brick and plastics used.

Products
Boilers

Product SDS
‘SAIRSET A wet, air-setting, fireclay mortar
AUREX® 40 An alumina-chrome brick with 40% chrome English
AUREX® 60 An alumina-chrome brick with 60% chrome English
AUREX® 75 An alumina-chrome brick with 75% chrome English
AUREX® 90 An alumina-chrome brick with 90% chrome English
AUREX® 95 P An alumina-chrome with with 90% chrome and 3% phosphorous pentoxide English
CLIPPER® DP A super duty fireclay brick
CORAL® BP A burned, phosphate bonded 80% alumina brick
CORAL® PLASTIC 28-82 ADTECH® An 82% alumina, phosphate bonded refractory plastic
ECLIPSE-60 P ADTECH® A 60% silicon carbide, phosphate bonded refractory plastic
ECLIPSE-70 P ADTECH® A 70% silicon carbide, phosphate bonded refractory plastic English
ECLIPSE-80 GR PLUS An 80% silicon carbide, cement bonded gunning mix
ECLIPSE-80 P ADTECH® An 80% silicon carbide, phosphate bonded refractory plastic
EMPIRE® DP A high duty firebrick
EXCELERATE ABR PLUS A high alumina, phosphate bonded ramming mix with excellent abrasion resistance
EXPRESS® THERMAX® ADTECH® A self flowing, cement bonded, vitreous silica castable designed for thermal shock resistance
GREENCAST®-94 PLUS A 94% alumina, low silica castable
GREENGUN® ECLIPSE-73 P PLUS A 73% silicon carbide, phosphate bonded, refractory gunning plastic English
GREENGUN®-85 P PLUS An 85% alumina, phosphate bonded gunning plastic
GREENLITE® CASTABLE 22 PLUS A 2200°F rated lightweight castable with fast dryout English
GREENLITE®-45-L GR ON-LINE® A 2500°F rated lightweight gunning mix
GREENPATCH-421 A 53% alumina, wet, air setting thick patching mortar
INSBOARD 2300-45 2300°F Higher Density (70% Silica) Vacuum-Formed Ceramic Fiber Board
INSWOOL® PUMPABLE 2300°F Ceramic Fiber Pumpable Material - formulated for pumping with special equipment.
INSWOOL®-HP BLANKET A 2300°F rated, alumina silica ceramic fiber blanket
KALA® A 50% alumina brick
KALA® HPC CHECKERS A 50% alumina brick
KAST-O-LITE® 19 L PLUS A 1900°F rated lightweight castable
KAST-O-LITE® 22 PLUS A 2200°F rated lightweight castable
KS-4V GR PLUS A fireclay based, conventional cement gunning mix
KS-4V PLUS A fireclay based, conventional cement castable
LO-ABRADE® PLUS A 2600oF dense, abrasion-resistant castable
MAGSHOT® A magnesia based, phosphate bonded gunning mix
NIKE 60 AR A 60% alumina, andalusite containing brick
ON-LINE® 57A A 60% alumina, rapid turn-around, low-cement castable
PLASTECH® 50P STD A 50% alumina, phosphate bonded refractory plastic
PLASTECH® 70P STD A 70% alumina, phosphate bonded plastic refractory
PLASTECH® 85P STD An 85% alumina, phosphate bonded plastic refractory
PLASTECH® 90P STD A 90% alumina, phosphate bonded refractory plastic
PLASTECH® RUBY® An alumina-chromium, phosphate bonded refractory plastic
RESERV 50
RESERV® 50 (RESERV) An alumina-chrome brick with 50% chrome
SERV® 95 An alumina-chrome brick with 92% chrome
SHOT-TECH® 45 LI A fireclay based, low-cement shotcrete mix
SHOT-TECH® 60 A 60% alumina, low-cement shotcrete mix
SHOT-TECH® THERMAX® A silica based, low-cement shotcrete with thermal shock resistance English
SUPER HYBOND® PLUS A high-strength, air-setting, super-duty, plastic refractory
TUFSHOT® LI PLUS A fireclay based, conventional-cement, low iron gunning mix
VERSAFLOW® 45 PLUS A fireclay based, low-cement castable
VERSAFLOW® 80 C PLUS An 80% alumina, coarse aggregate, low-cement castable
VERSAFLOW® THERMAX PLUS A vitreous silica, low-cement castable designed for thermal shock resistance English
VERSAGUN® 80 ABR PLUS An 80% alumina, abrasion resistant, low-cement castable English
VERSAGUN® ABR PLUS A 60% alumina, low-cement gunning mix designed for abrasion resistance
VERSAGUN® PH PLUS A fireclay, low-cement cunning mix English
VERSAGUN® THERMAX® ADTECH® A vitreous silica based gun mix which displays excellent properties and outstanding resistance to thermal shock for temperatures below 2000°F.

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Spotlight

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Come see us in Booth 710 this Thursday & Friday, where our industry experts discuss our new fast-firing GREENLITE-45-L GR 408 and MINI-Pump equipment.

HWI invests in creating a U.S. refractories manufacturing hub

Major investments will increase refractory production capacity and efficiency to supply steel producers.

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50/50 Women on Boards™ Recognizes Sensient as a “3+” Company

We are honored to support our CEO, Carol R. Jackson, in her leadership role in helping shape Sentient’s strategy to create sustainable growth and being recognized as a 3+ Company by 50/50 Women on Boards™.