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Power Boilers

Boilers combust fuel to create steam for processes or to generate electricity. By-products of this combustion can be either dry or slagging, and airborne by-products like fly ash are produced. Fuel source greatly affects the operation and design of the boiler. Specific refractory applications like ash hoppers, cyclones, and boiler floors each need tailored solutions to protect the unit and ensure dependable operation.

Boiler refractory choices are heavily dependent on fuel source, with the most common sources being coal and natural gas. However, even within these two categories, service conditions can vary greatly due to boiler design, operation conditions, and the specific origins of the fuel. Concerns generally include alkali/chemical attack, impact, abrasion, thermal shock, and mixtures of reducing/oxidizing atmospheres.

HarbisonWalker International has a long history of providing solutions for power boilers as well as ash hoppers. With trusted names like GREENCAST®-94, KS®-4V GR PLUS, SHOT-TECH® 80, and TUFSHOT® LI PLUS, HWI has a refractory solution for any part of your unit.

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Power Boilers

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Product SDS
‘SAIRSET A wet, air-setting, fireclay mortar
AUREX® 75 An alumina-chrome brick with 75% chrome English
AUREX® 95 P An alumina-chrome with with 90% chrome and 3% phosphorous pentoxide English
CLIPPER® DP A super duty fireclay brick
CORAL® BP A burned, phosphate bonded 80% alumina brick
CORAL® PLASTIC 28-82 ADTECH® An 82% alumina, phosphate bonded refractory plastic
ECLIPSE-60 P ADTECH® A 60% silicon carbide, phosphate bonded refractory plastic
ECLIPSE-70 P ADTECH® A 70% silicon carbide, phosphate bonded refractory plastic English
ECLIPSE-80 GR PLUS An 80% silicon carbide, cement bonded gunning mix
ECLIPSE-80 P ADTECH® An 80% silicon carbide, phosphate bonded refractory plastic
EXCELERATE ABR PLUS A high alumina, phosphate bonded ramming mix with excellent abrasion resistance
EXPRESS® THERMAX® ADTECH® A self flowing, cement bonded, vitreous silica castable designed for thermal shock resistance
GREENCAST®-94 PLUS A 94% alumina, low silica castable
GREENGUN® ECLIPSE-73 P PLUS A 73% silicon carbide, phosphate bonded, refractory gunning plastic English
GREENGUN®-85 P PLUS An 85% alumina, phosphate bonded gunning plastic
GREENLITE® CASTABLE 22 PLUS A 2200°F rated lightweight castable with fast dryout English
GREENLITE®-45-L GR ON-LINE® A 2500°F rated lightweight gunning mix
GREENPATCH-421 A 53% alumina, wet, air setting thick patching mortar
INSBOARD 2300-45 2300°F Higher Density (70% Silica) Vacuum-Formed Ceramic Fiber Board
INSWOOL® PUMPABLE 2300°F Ceramic Fiber Pumpable Material - formulated for pumping with special equipment.
INSWOOL®-HP BLANKET A 2300°F rated, alumina silica ceramic fiber blanket
KALA® A 50% alumina brick
KALA® HPC CHECKERS A 50% alumina brick
KAST-O-LITE® 19 L PLUS A 1900°F rated lightweight castable
KAST-O-LITE® 22 PLUS A 2200°F rated lightweight castable
KS-4V GR PLUS A fireclay based, conventional cement gunning mix
KS-4V PLUS A fireclay based, conventional cement castable
LO-ABRADE® PLUS A 2600oF dense, abrasion-resistant castable
MAGSHOT® A magnesia based, phosphate bonded gunning mix
NIKE 60 AR A 60% alumina, andalusite containing brick
ON-LINE® 57A A 60% alumina, rapid turn-around, low-cement castable
PLASTECH® 50P STD A 50% alumina, phosphate bonded refractory plastic
PLASTECH® 70P STD A 70% alumina, phosphate bonded plastic refractory
PLASTECH® 85P STD An 85% alumina, phosphate bonded plastic refractory
PLASTECH® 90P STD A 90% alumina, phosphate bonded refractory plastic
PLASTECH® RUBY® An alumina-chromium, phosphate bonded refractory plastic
RESERV 50
RESERV® 50 (RESERV) An alumina-chrome brick with 50% chrome
SERV® 95 An alumina-chrome brick with 92% chrome
SHOT-TECH® 45 LI A fireclay based, low-cement shotcrete mix
SHOT-TECH® 60 A 60% alumina, low-cement shotcrete mix
SHOT-TECH® THERMAX® A silica based, low-cement shotcrete with thermal shock resistance English
SUPER HYBOND® PLUS A high-strength, air-setting, super-duty, plastic refractory
TUFSHOT® LI PLUS A fireclay based, conventional-cement, low iron gunning mix
VERSAFLOW® 45 PLUS A fireclay based, low-cement castable
VERSAFLOW® 80 C PLUS An 80% alumina, coarse aggregate, low-cement castable
VERSAFLOW® THERMAX PLUS A vitreous silica, low-cement castable designed for thermal shock resistance English
VERSAGUN® ABR PLUS A 60% alumina, low-cement gunning mix designed for abrasion resistance
VERSAGUN® PH PLUS A fireclay, low-cement cunning mix English
VERSAGUN® THERMAX® ADTECH® A vitreous silica based gun mix which displays excellent properties and outstanding resistance to thermal shock for temperatures below 2000°F.

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