Forge furnaces are reheat furnaces that heat solid metal to varying temperatures before it is placed into a forge press. The furnaces consist of a car deck where metal is placed. The floor, roof, and walls are lined with different refractories such as brick, castable, and ceramic fiber. Most furnaces are heated with natural gas. HarbisonWalker International products for car decks include VERSAFLOW® 45 C PLUS and VERSAFLOW® 70 C PLUS due to their impact and abrasion resistance.

Products
Forge Furnaces

Product SDS
60DB® A 60% magnesia, burned brick English
ALADIN® 80 An 80% alumina brick
AMERICLASE 90 A 50% magnesia, silicate bonded gunning mix
AMERICLASE 94 A 65% magnesia gunning mix
AMERICLASE 94 S A 65% magnesia, chemically bonded gunning mix
AMERICLASE 98 S A 97% magnesia, chemically bonded gunning mix
AMERICLASE H A 74% magnesia, dry ramming mix
BASIC 187 GM-60 A 60% magnesia, silicate bonded gunning mix English
BASIC 187 GM-90 A 90% magnesia, chemically bonded gunning mix English
BASIC 187 GM-93 A 93% magnesia, chemically bonded gunning mix English
BASIC 187 GM-95 A 95% magnesia, chemically bonded gunning mix English
CORAL® BP A burned, phosphate bonded 80% alumina brick
D-CAST TRC-OR PLUS An ultra-low cement, high Alumina castable with a silicon carbide plus carbon addition English
D-CAST® 85 GOLD CASTABLE An 85% alumina, low moisture castable
D-CAST® 85 GOLD SiC4 An ultra-low cement, high alumina castable with 4% silicon carbide English
D-CAST® 85TMCC CASTABLE An ultra-low cement, high alumina castable English
FOUNDRYPAK 55P FINE WET A 55% alumina, fine grained, phosphate bonded refractory plastic English
FUSECRETE® C An high alumina course aggregate castable English
GREENLITE® 23 LI G ON-LINE® A 2300°F rated lightweight gunning mix
GREENLITE® 23 LI PLUS DS A 2300°F rated lightweight gunning mix
GREENPAK®-85-MP PLUS High-Alumina, Phosphate-Bonded, Plastic Refractory
GREFCON® 98 SP A 3300°F, spinel-containing castable
HOT BANK 19 A dolomite based dry ramming mix English
HOT BANK 53 A dry ramming mix composed of sintered dolomite and magnesia English
HP-CAST ® 93Z3 A high-purity alumina, ultra-low cement castable English
HP-CAST ® 94MA-C A high-purity alumina, spinel-containing, ultra-low cement, coarse castable
HP-CAST ® ULTRA A high purity alumina, spinel forming, ultra-low cement castable
HP-CAST 93S High-Purity Alumina, Spinel-Containing, Ultra-Low Cement Castable
INSWOOL® 3000 BLANKET A 3000°F rated, mullite ceramic fiber blanket English
INSWOOL® CSW 3000 MODULE A folded, pre-weld, 3000°F rated ceramic fiber module English
INSWOOL® CSW HP MODULE A folded, pre-weld, 2300°F rated ceramic fiber module English
INSWOOL® CSW HTZ MODULE A folded, pre-weld, 2600°F rated ceramic fiber module English
INSWOOL® EQW HP MODULE An edge stacked, quick-weld, 2300°F rated ceramic fiber module English
ISOTAP® An Iso-Pressed magneisa and graphite taphole
KAST-O-LITE® 30 LI PLUS a 3000°F, low iron, insulating castable
KAST-O-LITE® 97 L PLUS A 3300°F rated lightweight castable
KORUNDAL XD.pdf
KORUNDAL XD® A 90% alumina, mullite bonded brick with low porosity
KORUNDAL XD® DM High Alumina (90%), mullite bonded brick with low porosity English
KRUZITE®-70 A 70% alumina brick
NARMAG® 60 DB A magnesia chrome burned brick English
NARMAG® 80 DB A magnesia chrome burned brick English
NARMAG® 95 CASTABLE A 95% magnesia castable English
NARMAG® FG A magnesia chrome burned brick
NARTAR® 7 A magnesia, pitch impregnated burned brick English
NISIC 20 A nitride bonded, silicon carbide brick English
PLASTECH® 50P STD A 50% alumina, phosphate bonded refractory plastic
PLASTECH® 70P STD A 70% alumina, phosphate bonded plastic refractory
PLASTECH® 90P FINE A fine grained, 90% alumina, phosphate bonded refractory plastic English
PLASTECH® 90P STD A 90% alumina, phosphate bonded refractory plastic
PLASTECH® RUBY® An alumina-chromium, phosphate bonded refractory plastic
RUBY® An alumina-chrome brick with 10% chrome
RUBY® DM An alumina-chrome brick with 10% chrome English
S142® A 62% magnesia, 17% chrome burned brick English
S145® A magnesia chrome brick English
SFG® A magnesia-chrome brick English
SHOT-TECH® 60 A 60% alumina, low-cement shotcrete mix
SHOT-TECH® 80 An 80% alumina, low-cement shotcrete
SLID® An 87.5% magnesia, burned brick English
UNACAST® 1005X An 80% alumina, thermal shock resistant, pre-cast shape English
VERSAFLOW® 60 PLUS A 60% alumina, low cement castable
VERSAFLOW® 70 C PLUS A 70% alumina, coarse aggregate, low-cement castable English
VERSAFLOW® 70 PLUS A 70% alumina, low-cement castable
VERSAGUN® ABR PLUS A 60% alumina, low-cement gunning mix designed for abrasion resistance

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Spotlight

Downstream Expo Opens This Week!

Come see us in Booth 710 this Thursday & Friday, where our industry experts discuss our new fast-firing GREENLITE-45-L GR 408 and MINI-Pump equipment.

HWI invests in creating a U.S. refractories manufacturing hub

Major investments will increase refractory production capacity and efficiency to supply steel producers.

#HarbisonHires

A Support Desk Technician role is open in our Pittsburgh, PA headquarters.

50/50 Women on Boards™ Recognizes Sensient as a “3+” Company

We are honored to support our CEO, Carol R. Jackson, in her leadership role in helping shape Sentient’s strategy to create sustainable growth and being recognized as a 3+ Company by 50/50 Women on Boards™.